Typical outcomes

• Scrap and rework decrease fifteen to thirty percent through standardized procedures and in-line inspection.
• Throughput increases ten to twenty percent by right-sizing cells, balancing work, and reducing changeover.
• Traceability and audit readiness improve via part-level history and parameter capture aligned to operating standards.

How it works

• Diagnose and prioritize: We assess a single part family to quantify value levers, constraints, and risks, producing a business case and a pilot charter with success criteria and an ROI model.‍
• Architect and source: We design the target cell and data flows, run a vendor-neutral selection, and align safety, IT, and OT requirements. Choices are driven by payback and maintainability.‍
• Implement with controls: We oversee installation with an owner’s-rep PMO, formal change control, and acceptance criteria. Digital work instructions, vision checks, and parameter logging are configured to your standards.‍
• Prove and scale: We validate results against the baseline, publish a live dashboard, and prepare the scale plan with staffing, training, spares, and a finance-ready benefits tracker.

Where we focus first

• Assembly and fastening cells to stabilize cycle time and quality.
• Machine tending and material handling to remove wait time and reduce variability.
• Cutting, finishing, and packaging where consistent paths and inspection matter.
• Flexible tooling and positioners to expand the job mix without expanding footprint.

Data and analytics you can act on

• Uptime, cycle time, and OEE captured automatically for line and shift benchmarking.
• Consumption and cost metrics for materials, tooling, and energy tied to each order for true margin visibility.
• First-pass yield, scrap codes, and rework reasons surfaced in role-based dashboards to drive continuous improvement.
• Traceability that links parts, procedures, operators, and locations using barcodes or QR codes with audit exports.
• Alerts and analytics that flag processes operating outside limits and highlight patterns worth corrective action.

Near-term deliverables

• A pilot charter with quantified ROI and risk controls.
• One production-ready cell focused on a single part family with digital work instructions and in-line vision checks.
• A live KPI dashboard for throughput, quality events, and margin per run, plus an evidence pack suitable for audits and customer reviews.
• A scale roadmap covering additional lines, organizational roles, and a benefits realization plan owned by operations and finance.